Auto Interior In-Mold Decoration INS Film
Auto Interior In-Mold Decoration INS Film
Intshayelelo yeMveliso
Ifilimu ye-In-Mold Decoration INS iqulunqwe yifilimu ye-PMMA enokuprintwa isiphumo sokuhombisa umzobo kunye nefilimu ye-ABS, Ineempawu ezibalaseleyo zokubumba kunye nefuthe elihlala lihleli lokukhusela umphezulu, lilungele ukuhonjiswa komphezulu weemveliso zeplastiki kunye neemfuno ezinzulu zokolula kunye nokuqina, ngakumbi kwi-Automotive yangaphakathi.
Ulwakhiwo lweMveliso
Impembelelo yeFilimu
Impembelelo yokuhlobisa ifilimu inezikhozo zokhuni, isinyithi esixutywe, i-mosaic, iinkozo ezilukiweyo kunye nokunye ukuthungwa kwezobuchwepheshe, umphumo wokuhanjiswa kokukhanya kwendawo uyafumaneka. Kwaye iifilimu ezilungiselelweyo ziyafumaneka ngokwemfuno yomthengi ngamnye.
Inkqubo yesicelo
Ifilimu ye-INS isebenza kwinkqubo ye-INS, ukolula kwe-3D kunye nendlela yokubumba uxinzelelo oluphezulu kuqala, usike ufakelo ngokwembonakalo yemveliso, emva koko ubeke ukufakwa kwi-injection mold cavity ngokuchanekileyo, ekugqibeleni ukubumba inaliti.
Iingenelo
Akukho ndleko yongezelelweyo yokubumba inokufikelela okuninzi kulawulo lwemibala emininzi, ukukhutshwa kwe-VOC ephantsi kunye nokunciphisa inkunkuma.
I-Automotive Interior Application
Ifilimu ye-INS isetyenziswa ikakhulu kwi-Automotive yangaphakathi, umzekelo iphaneli yomnyango kunye nepaneli yesixhobo njl.
Iimpawu zeMveliso
| Into | Umgangatho wovavanyo okanye indlela yoVavanyo | Idatha yoVavanyo |
| Ukutyeba | Micrometer | 0.5±0.030mm |
| Hot Sitretshi | Ukushisa kwi-110-120℃ukuthamba wandule ukolula | ≥200% |
| Imbonakalo | KUNYEwenaSuphando | No iziphenekumphezulu wefilimunjenge spkwayeI-lling, imingxuma yesanti, amaqamza, iintanda, imibimbi, imikrwelo, ipateni deformation njalo njalo. No ukwaphuka,ukwaleka, ukutshintsha kombala, imigca emincinci okanye iintandayokwakheka. |
| Ukuncamathela | Uvavanyo lwegridi | Akukho kuchithwa |
| Ubushushu obuphezulu Thermal Aged | Yibeke kwi-oven ephezulu yokushisa kweeyure ze-168 kwaye kwiqondo lokushisa kwe-2 iiyure, i-85-100.℃. | Akukho lahleko lucacileyo lokukhanya, ukuguquka kombala, iqamza, ukuchithwa, ukuqhekeka kunye nolunye utshintsho, inqanaba lokunamathela 0 |
| Ukutshintshana kwamaqondo obushushu aphezulu naphantsi | Ukumelana nomjikelo ophezulu kunye nomgangatho ophantsiUmjikelo phakathi kwe -30℃kunye ne90℃ngokomgangatho wovavanyo loshishino | Akukho lahleko lucacileyo lokukhanya, ukuguquka kombala, iqamza, ukuchithwa, ukuqhekeka kunye nolunye utshintsho, inqanaba lokunamathela 0 |
| Ukukhawuleza kombala | Ubungakanani besampuli 25mm×I-150mm, iziqwenga ezi-2 zelaphu lomqhaphu kwi-50 * 50mm ezisongelwe kwintloko yokungqubuzana, sebenzisa amandla e-9N, umjikelo ngesekhondi, iyonke imijikelezo ye-10 yokukhuhlana, thelekisa ilaphu elimhlophe emva kokuxutywa ngelaphu lokuqala, uvavanya ibakala lokungcolisa ngelaphu elimhlophe ngokwe-GB251 | Hlikihla owomileyo:Akukho mbala imikrwelo, inqanaba lombala 4.
Gcoba emanzi: Akukho cacileyoukudumba, unyibiliko, ukuncamathela, ukugwebu, ukushwabana nolunye utshintsho, ibala lesi-4 elinombala |
| Ukunyangwa kweTaber Abrasion | Khetha itemplate yesampula ngobukhulu be-100mmx100mm, uyibeke kwi-Taber Abraser, usebenzisa i-CS10 ivili lokugaya, i-5N (500GF) isampuli ye-rub yomthwalo ubuncinane ngamaxesha angama-600 ngesantya se-60.±2rpm. | Akukho kuguga umaleko wesiphumo soshicilelo |
| Ukuxhathisa amachiza | Umgangatho woShishino/uShishino | Akukho zicacileyoukudumba, ukupheliswa,ukuncamathela, ugwebu, ukushwabana kunye nolunye utshintsho, akukho kuchithwa emva kovavanyo lokuncamathela ngendlela yegridi. |
| Ukunyangwa kweZithambiso | Umgangatho woShishino/uShishino | Ukuphucuka okuncinci kwi-luster, akukho mbala ucacileyo, akukho kuchithwa emva kovavanyo lokunamathela ngendlela yegridi. |
| Ukumelana nobushushu obuphantsi | Umgangatho woShishino/uShishino | Akukho lahleko lucacileyo lokukhanya, umbala, iqamza, ukuchithwa, ukuqhekeka kunye nolunye utshintsho, akukho kuchithwa emva kovavanyo lokunamathela ngendlela yegridi. |
| Ukutsha | GB 8410 | ≤100mm/min(Isitofu sokubumba 2mmABS uvavanyo） |
Izikhokelo zokuSebenza
(1) Thermoforming
(1.1) Izixhobo ziyafuneka njengesixhobo sokubumba, ukucheba nokubumba.
(2)Ugcino
(2.1) Iifilimu ze-INS kufuneka zigcinwe phantsi kweemeko eziqhelekileyo zokusebenza. Iibhokisi ezinemiqulu yeefilimu ze-INS kufuneka zigcinwe kwindawo ethe tye. Esi sixhobo akufuneki sigcinwe ngaphandle, kwiindawo ezinomswakama ophezulu okanye apho ubushushu obugqithisileyo bunokufumaneka. Amaqondo obushushu angaphantsi kweqondo lomkhenkce nangaphezulu kwama-35°C kufuneka aphetshwe.
(2.2) Ukuba umqulu wefilimu uza kugcinwa kwakhona, kufuneka ugcinwe zisongelwe kwisithintelo somphunga wokufuma kunye ne-desiccants ngaphakathi. Ukugquma kufuneka kutywinwe kwi-seam nge-PET tape, kwaye emva koko itywinwe ekupheleni kwengundoqo kunye neplagi engundoqo okanye into efanayo.
(2.3)Ugcino olucetyiswayo yi-25°C okanye ipholile kwelona nqanaba lokufuma lisezantsi kunokwenzeka. Yomisa kwakhona emva kweenyanga ezi-5-6.
(2.4)Kucetyiswa ukuba womiswe kwangaphambili amashiti iintsuku ezi-2 kwi-70℃, imiqulu egcweleyo engasonganga. Iiyure ezingama-48 ~ 72 kwi-60 ℃ kwi-oven yokujikeleza.
(3)Ukwenza
3.1
(3.2)Ukusebenza kwigumbi elicocekileyo kuyakhethwa.
(4) Ukucheba
(4.1) Kucetyiswa ukuba usebenzise i-laser cut, okanye ukusika ukufa, ngokubanzi ukusika ukufa.Xa uchetyiwe, qinisekisa ukuba izinto azibonakalisi, akukho luthuli, ungcoliseko lokungcola, ukucheba ama-scraps kumphezulu.
(4.2) Ukunqanda ukonakala komhlaba sicebisa le misebenzi ilandelayo:
(4.2.1)Musani ukufumba phezu kwenye ngaphandle kwezicubu ezithambileyo okanye ilaphu phakathi kwendawo nganye.
(4.2.2) Bonke abasebenzi mabanxibe iiglavu ezithambileyo okanye zelatex.
(4.2.3) Ukunqanda ukucholwa kothuli okanye ungcoliseko sicebisa ukuba kusetyenziswe izixhobo ezichasene ne-static ezilungiselelwe ngokukodwa umoya ococekileyo wegumbi.
(5)Faka ukubumba
(5.1) Akukho sixhobo sikhethekileyo siyimfuneko xa kusetyenzwa ifilimu ye-INS. Izixhobo zokubumba ezikhoyo zingasetyenziswa; nangona kunjalo, iimbumba kufuneka zenziwe okanye ziguqulwe ukuze zamkele ifilimu kwindawo. Ezinye iingcebiso:
(5.2)Iqondo lobushushu le-diaphragm elifakwe kumgodi wokungunda kufuneka libe yi-30-50°C.
(5.3)Film friendly gating ukunqanda ukuhlamba ngaphandle kombala kunye okanye nemizobo.
(5.4)Iqondo lobushushu leresin njengoko kucetyiswa ngumthengisi wentlaka.