Ifilim ekwiMgangatho oPhakamileyo weemoto zaNgaphakathi-IziThuthi eziziThuthiyo zangaPhakathi kwiMold yokuhombisa iFilimu ye-INS-Ithamsanqa lokusungula

Intshayelelo yeMveliso

Ifilimu ye-In-Mold Decoration INS iqulunqwe yifilimu ye-PMMA enokuprintwa isiphumo sokuhombisa umzobo kunye nefilimu ye-ABS, Ineempawu ezibalaseleyo zokubumba kunye nefuthe elihlala lihleli lokukhusela umphezulu, lilungele ukuhonjiswa komphezulu weemveliso zeplastiki kunye neemfuno ezinzulu zokolula kunye nokuqina, ngakumbi kwi-Automotive yangaphakathi.

Ulwakhiwo lweMveliso

Impembelelo yeFilimu

Impembelelo yokuhlobisa ifilimu inezikhozo zokhuni, isinyithi esixutywe, i-mosaic, iinkozo ezilukiweyo kunye nokunye ukuthungwa kwezobuchwepheshe, umphumo wokuhanjiswa kokukhanya kwendawo uyafumaneka. Kwaye iifilimu ezilungiselelweyo ziyafumaneka ngokwemfuno yomthengi ngamnye.

Inkqubo yesicelo

Ifilimu ye-INS isebenza kwinkqubo ye-INS, ukolula kwe-3D kunye nendlela yokubumba uxinzelelo oluphezulu kuqala, usike ufakelo ngokwembonakalo yemveliso, emva koko ubeke ukufakwa kwi-injection mold cavity ngokuchanekileyo, ekugqibeleni ukubumba inaliti.

Iingenelo

Akukho ndleko yongezelelweyo yokubumba inokufikelela okuninzi kulawulo lwemibala emininzi, ukukhutshwa kwe-VOC ephantsi kunye nokunciphisa inkunkuma.

I-Automotive Interior Application

Ifilimu ye-INS isetyenziswa ikakhulu kwi-Automotive yangaphakathi, umzekelo iphaneli yomnyango kunye nepaneli yesixhobo njl.

Iimpawu zeMveliso

Izikhokelo zokuSebenza

(1) Thermoforming
1.1 Izixhobo ziyafuneka njengesixhobo sokubumba, ukucheba nokubumba.

(2)Ugcino
(2.1) Iifilimu ze-INS kufuneka zigcinwe phantsi kweemeko eziqhelekileyo zokusebenza. Iibhokisi ezinemiqulu yeefilimu ze-INS kufuneka zigcinwe kwindawo ethe tye. Esi sixhobo akufuneki sigcinwe ngaphandle, kwiindawo ezinomswakama ophezulu okanye apho ubushushu obugqithisileyo bunokufumaneka. Amaqondo obushushu angaphantsi kweqondo lomkhenkce nangaphezulu kwama-35°C kufuneka aphetshwe.
(2.2) Ukuba umqulu wefilimu uza kugcinwa kwakhona, kufuneka ugcinwe zisongelwe kwisithintelo somphunga wokufuma kunye ne-desiccants ngaphakathi. Ukugquma kufuneka kutywinwe kwi-seam nge-PET tape, kwaye emva koko itywinwe ekupheleni kwengundoqo kunye neplagi engundoqo okanye into efanayo.
(2.3)Ugcino olucetyiswayo yi-25°C okanye ipholile kwelona nqanaba lokufuma lisezantsi kunokwenzeka. Yomisa kwakhona emva kweenyanga ezi-5-6.
(2.4)Kucetyiswa ukuba womiswe kwangaphambili amashiti iintsuku ezi-2 kwi-70℃, imiqulu egcweleyo engasonganga. Iiyure ezingama-48 ~ 72 kwi-60 ℃ kwi-oven yokujikeleza.

(3)Ukwenza
3.1
(3.2)Ukusebenza kwigumbi elicocekileyo kuyakhethwa.

(4) Ukucheba
(4.1) Kucetyiswa ukuba usebenzise i-laser cut, okanye ukusika ukufa, ngokubanzi ukusika ukufa.Xa uchetyiwe, qinisekisa ukuba izinto azibonakalisi, akukho luthuli, ungcoliseko lokungcola, ukucheba ama-scraps kumphezulu.
(4.2) Ukunqanda ukonakala komhlaba sicebisa le misebenzi ilandelayo:
(4.2.1)Musani ukufumba phezu kwenye ngaphandle kwezicubu ezithambileyo okanye ilaphu phakathi kwendawo nganye.
(4.2.2) Bonke abasebenzi mabanxibe iiglavu ezithambileyo okanye zelatex.
(4.2.3) Ukunqanda ukucholwa kothuli okanye ungcoliseko sicebisa ukuba kusetyenziswe izixhobo ezichasene ne-static ezenzelwe ngokukodwa umoya ococekileyo wegumbi.

(5)Faka ukubumba
(5.1) Akukho sixhobo sikhethekileyo siyimfuneko xa kusetyenzwa ifilimu ye-INS. Izixhobo zokubumba ezikhoyo zingasetyenziswa; nangona kunjalo, iimbumba kufuneka zenziwe okanye ziguqulwe ukuze zamkele ifilimu kwindawo. Ezinye iingcebiso:
(5.2)Iqondo lobushushu le-diaphragm elifakwe kumgodi wokungunda kufuneka libe yi-30-50°C.
(5.3)Film friendly gating ukunqanda ukuhlamba ngaphandle kombala kunye okanye nemizobo.
(5.4)Iqondo lobushushu leresin njengoko kucetyiswa ngumthengisi wentlaka.